Screen printing is one of the popular printing techniques. It is an old age process. Different screen is needed for each color. In this printing method, mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil. A blade or squeegee is moved across the screen to fill the open mesh apertures with ink, and a reverse stroke then causes the screen to touch the substrate momentarily along a line of contact. During screen printing process some common defects occur. Important screen printing defects, causes and remedies are explain below.
Simply put, screen printing is the use of screen-making screen, screen mesh stretched in the screen frame, the use of optical plate making method of the screen, which screen to some of the patterns, patterns hollowed out , And then squeezed through the squeegee, so that the ink slurry through the hollow graphics, English logo logo and other locations, transfer printing to the web above the substrate to form the same as the original graphic, logo and other English logo. This is the screen printing about the formation of the printing.
Ribbon screen printing purposes, under normal circumstances, the ribbon screen printing mainly used in polyester ribbons, ribbons, rib belt, there are snow ribbons and other textile products such as narrow webbing printed on the surface, the main print English letters logo, flowers , Patterns and so on.
Costumes, gifts, toys, hair accessories, birthday cake decoration ribbons, wedding dress, play festive, heighten the atmosphere effect.
How Does it Work?
So how does Screen Printing work? Well, it’s not like DTG that’s for sure. Instead, a thin mesh is stretched tightly over a frame (originally the screen was made from silk, however, mostly made from polyester today). A negative of the design is printed onto the screen to be placed against the shirt. Once set correctly, ink is rolled over the screen, only the areas where the design has been printed allows ink to slip through. The ink then sets on the t-shirt and is put aside to dry.
We’ll be honest with you, it’s a lot more complicated than that. There’s a lot of separate chemicals, inks, and techniques that go into making your shirts, but that’s the jist. While it may not be as quick as DTG printing, it can result in a thick and bold design.
The Color
This is where the wizardry happens. We take our custom colors and start mixing and matching until we have the exact colors that you specified. We only use high-quality inks that are designed to last a long time. The inks we use are also really thick, which means the design is going to come out looking really good.
There really isn’t any more to it. We just follow the color-mixing instructions and in a few minutes, we’ve created the exact color that you specified.
The Press
The press is where the shirt is silk screened. Picture a 12-armed metal beast from some mythical Viking tale. It spins around and there’s lot of metal parts. On each arm there is place where the wooden silk screen (that we designed for your shirts) is placed.
The t-shirt is stretched over an ironing board looking device. Everything is lined up with frickin’ lasers so the design on all your shirts is located in the same position.
The screens are then lowered on top of the t-shirt. We pour the custom ink concoction on top of it and then use a rubber squeegee to very quickly move the ink from one end of the silk screen to the other. As the ink gets moved over the screen, the t-shirt soaks up the ink on the front and the design starts to appear.
Depending on what colors you wanted, we may have to mix colors (more wizardry) and the t-shirt may undergo two or more silk screenings using different colors (and a different arm of the 12-armed metal beast. The end result is a t-shirt that has the exact same design, and color that you wanted.
The Dry
We then dry our shirts in a dryer. It’s more of a conveyer belt type device that has been set to an exact temperature to ensure the shirts dry in one pass and the colors don’t bleed.
Once the t-shirt comes out on the other end, we inspect it to make sure it looks exactly like the mockup we sent you earlier.
The Final Product
Unlike DTG printing, silk screening is done completely by hand. This type of printing is deal for artwork that only has 1-2 colors or huge quantities.
You can tell a t-shirt has been silk screened If you run your hand over the ink. It will have a raised feel to it. This is due to the ink being put on the front of the t-shirt.
Due to the fact that silk screening is a highly custom job, it will take us 10 business days to create your order.
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